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High Precision Tungsten Carbide Sleeve with Superior Wear-Resistance and Corrosion Resistant for Hydraulic Cylinders

Categories Tungsten Carbide Sleeve
Brand Name: Sanxin
Model Number: SX-2319
Certification: ISO9001
Place of Origin: China
MOQ: 1pc
Price: Negotiation
Payment Terms: L/C,T/T
Supply Ability: 10000pcs/month
Tolerance: High Precision
Typicaltolerance: ±0.01 mm
Compressivestrength: ≥ 2500 MPa
Color: Metallic gray
Features: high hardness,Superior wear-resistance
Service: ODM OEM
Appearance: Polishing, sintering
Trial Order: Acceptable
Industry: Oil & Gas Industry
Other Name: Hard Alloy Metal Bearing Bushing
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  • Product Details
  • Company Profile

High Precision Tungsten Carbide Sleeve with Superior Wear-Resistance and Corrosion Resistant for Hydraulic Cylinders

1. Product Identity

  • Technical Name: Tungsten Carbide Wear-Resistant Guide Sleeve
  • Industrial Designation: WC-Guard Sleeve
  • Core Mission: To provide ultimate wear protection for reciprocating motion systems
  • Designed For: Hydraulic Cylinders | Pneumatic Cylinders | Reciprocating Machinery

2. Technical DNA

  • Material Lineage: Ultra-fine grain tungsten carbide (WC-Co)
  • Hardness Index: ≥90 HRA (Rockwell Hardness)
  • Manufacturing Process: Powder Metallurgy + Precision Grinding
  • Structural Feature: Split ring / segmented design with thermal expansion clearance

3. Performance Spectrum

Wear-Resistance Frontline

  • 3x harder than tool steel, 8x harder than bronze
  • Designed wear rate: 1/10 that of traditional materials
  • Maximum contact pressure capacity: Up to 500 MPa

Mechanical Fortress

  • Compressive strength: ≥4000 MPa
  • Elastic modulus: 600-700 GPa
  • Operating temperature range: -200°C to +800°C

Environmental Adaptability

  • Corrosion resistance rating: Resistant to media within pH 3-11
  • Anti-galling property: Inhibits metal cold welding
  • Impact resistance: Capable of withstanding instantaneous peak loads

4. Application Scenarios in Focus

Scenario 1: Guardian of Mining Machinery

  • Serving in mining hydraulic props, facing dual abrasion from coal dust and rock powder
  • Surface wear after 3000 hours of continuous operation: <0.05mm
  • Protection improves piston rod chrome plating integrity rate to 98%

Scenario 2: Precision Partner for Injection Molding Machines

  • In service within the clamping cylinder of a 3000-ton injection molding machine
  • Eliminates flash issues in products caused by uneven wear
  • Extends guide sleeve replacement cycle from 6 months to 3 years

Scenario 3: Corrosion-Resistant Sentinel for Marine Equipment

  • A critical component in shipboard deck machinery hydraulic cylinders
  • No corrosion failure after 5 years of service in salt spray environments
  • Reduces total lifecycle maintenance costs by 40%

5. Installation Benefit Analysis

Comparison Dimension

Traditional Bronze Guide Ring

Tungsten Carbide Wear Sleeve

Initial Investment Cost

Baseline

+150%

Average Service Life

6 months

24-36 months

Annual Maintenance Frequency

2 times

0.3 times

Associated Component Protection

Fair

Excellent

3-Year Total Cost of Ownership

100%

65%

6. Selection & Configuration Menu

Standard Version

  • Standard precision grade: IT7
  • Surface roughness: Ra 0.4μm
  • Standard material: YG8 Tungsten Carbide

Enhanced Version

  • Precision grade: IT6
  • Surface treatment: Diamond grinding (Ra 0.1μm)
  • Optional coating: DLC (Diamond-Like Carbon) coating
  • Special feature: Built-in lubrication groove design

Custom Version

  • Non-standard cross-section machining
  • Composite material structure (functionally graded design)
  • Integrated monitoring (pre-embedded wear sensors)

Quality High Precision Tungsten Carbide Sleeve with Superior Wear-Resistance and Corrosion Resistant for Hydraulic Cylinders for sale
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